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Commercial solar by size

500 kW solar system: cost, output and payback (2026)

What 500 kW of solar costs, makes and saves a business, with every assumption shown. It often suits a distribution centre, a cold store or a large factory with a big, unshaded roof.
Distribution centre roof covered in thousands of solar panels

500 kW at a glance

Quick facts for planning. Each is explained further down, with where the number comes from.
Panels
about 1,137
at 440 W each (assumed)
Panel area
about 2,501 m²
at 2.2 m² a panel, before access paths
Output
593 to 768 MWh a year
across the eight capital cities
Certificates
mid-scale STCs
fixed 5-year deeming from 1 Oct 2026

What does a 500 kW system cost?

Solar Choice publishes prices up to 100 kW only. For 500 kW this is our estimate, not a quote: $1,000 per kW before certificates (excluding GST), less mid-scale STCs at $35 each, plus 10% GST. Assumption for mid-scale systems: no public price table covers them, so we hold the 100 kW level of about $1,000 per kW (derived as for smaller systems). Real projects vary a lot; edit it to match your quotes.
Estimated 500 kW price by city, after STCs, including GST
CitySTCs (est.)Estimated price
Sydney3,455$416,983
Melbourne2,962$435,963
Brisbane3,455$416,983
Adelaide3,455$416,983
Perth3,455$416,983
Hobart2,962$435,963
Canberra3,455$416,983
Darwin3,840$402,160

These ignore metering, ground-mounting, grid studies and any network upgrades, and assume the 100 kW price per kW holds at this size, which may not be true. Edit the price per kW in the calculator to match real quotes.

How much does 500 kW make in each capital?

Annual output is the system size times the Clean Energy Regulator’s zone rating for the city centre postcode, times 1,000. It is a deemed figure, not a forecast for your roof.
Annual output of a 500 kW system by capital city
CityPostcodeZone (rating)kWh a yearCertificates
Sydney20003 (1.382)691,0003,455
Melbourne30004 (1.185)592,5002,962
Brisbane40003 (1.382)691,0003,455
Adelaide50003 (1.382)691,0003,455
Perth60003 (1.382)691,0003,455
Hobart70004 (1.185)592,5002,962
Canberra26003 (1.382)691,0003,455
Darwin08002 (1.536)768,0003,840

Certificates assume installation on 1 November 2026. Rating in MWh per kW per year.

Panels and roof

At an assumed 440 W per panel, 500 kW is about 1,137 panels, covering roughly 2,501 m² (2.2 m² a panel).
  • You need more roof than the panel area: walkways for maintenance, setbacks from edges, and gaps between rows if the panels are tilted on a flat roof.
  • The roof must carry the load. Older or sheet-metal roofs may need a structural engineer’s report, and asbestos roofs are a separate problem to solve first.
  • Your installer’s panel size will differ from our assumption, so the panel count will too. Ask for the layout drawing.

Which certificates does it get, and why?

500 kW is above 100 kW and within 1 MW, so it falls into the new mid-scale part of the small-scale scheme from 1 October 2026.

Mid-scale systems (over 100 kW up to 1 MW) installed on or after 1 October 2026 get a fixed 5-year deeming period, whatever the year. Before that date they could not create STCs at all. We assume the same sum as the small-scale scheme, with 5 years: in Sydney that is 3,455 certificates. Check the figure with the Clean Energy Regulator’s mid-scale calculator.

  • The Clean Energy Regulator says applications for mid-scale STCs open in mid to late November 2026.
  • Eligibility depends on the installation date, which is when the system was first able to produce and deliver electricity.
  • You need evidence of planning and building approvals, and network connection approval where it applies, plus the panels’ serial numbers.
  • If you take STCs you can’t also create REGO certificates during the deeming period.

Try your own postcode and date in the STC calculator, and read our guide to mid-scale STCs.

Network approval

Systems over about 30 kW usually need the local network’s approval before they are switched on, and sometimes studies, protection equipment or limits on how much you can export. That can add cost and weeks or months. Mid-scale STC applications also need evidence of the network’s approval.

Start the application early, and ask each installer who pays for studies and what happens if the network says no. Read our guide to grid connection.

A worked payback example

A Monday to Friday business in Sydney using 1,037,000 kWh a year (about 1.5 times what a 500 kW system makes), open 7am to 5pm. Your business will differ, so use this to see how the sums work, not as a promise.
Output in year 1
691,000 kWh
Used on site (modelled)
75%
Saving in year 1
$134,850
Installed price
$500,000 excluding GST
Certificates (mid-scale STCs)
3,455 worth $120,925
Net cost
$379,075
Simple payback
2.9 years
25-year NPV at 7%
$1,398,355
IRR
35.8%
Cost per kWh over its life
6.1c

Assumptions in this example

  • Electricity rate avoided: 25 c/kWh excluding GST, rising 2.5% a year.
  • Export rate: 3 c/kWh, held flat.
  • Installed price: $1,000 per kW before certificates, excluding GST.
  • Certificates at $35 each; installed 1 November 2026.
  • Output falls 0.5% a year; maintenance $12 per kW a year, rising with prices; 25 years.
  • Discount rate 7%.
  • Not included: demand charges, batteries, finance costs, tax and depreciation, network costs, inverter replacement.

Run your own numbers

Questions about 500 kW systems

How much does a 500 kW commercial solar system cost?
There is no public price table for systems this size. Our estimate assumes about $1,000 per kW before certificates (excluding GST), which is about $500,000 for 500 kW, less about $120,925 of mid-scale STCs. Real quotes vary a lot with the roof, the network and the site, so treat it as a starting point and get several.
How much electricity does a 500 kW system make?
About 592,500 to 768,000 kWh a year, depending on the city, using the Clean Energy Regulator’s zone ratings (size × rating × 1,000). In Sydney that is 691,000 kWh. Real output varies with shade, tilt, orientation and dirt.
Does a 500 kW system get the solar rebate?
From 1 October 2026, yes: systems over 100 kW and up to 1 MW can earn STCs with a fixed 5-year deeming period. That is about 3,455 certificates in Sydney, worth roughly $120,925 at $35 each. Applications are expected to open in mid to late November 2026.
How many panels and how much roof does 500 kW need?
About 1,137 panels at 440 W each, covering roughly 2,501 square metres of panel area. You need more roof than that for access paths, edge setbacks and tilt-frame spacing, and the roof must be strong enough and not heavily shaded.
Is a 500 kW system the right size for my business?
It often suits a distribution centre, a cold store or a large factory with a big, unshaded roof. The right size depends on how much power you use in daylight, not how much roof you have. The usual mistake is a system bigger than your daytime use, which exports surplus at a low rate. Run your numbers in the calculator.
When is solar not worth it for a business?
When you rent with a short lease, plan to move, mostly use power at night, have a shaded, fragile or asbestos roof, or can’t get the network’s approval to connect. In those cases, ask about energy efficiency first, or a lease with the landlord’s agreement.

Ready to compare real numbers?

Run your own figures first, then ask at least three accredited installers to quote on the same brief. Quotes are free and you’re under no obligation.